Customized Automatic high temperature sintering gas pusher kiln for ceramic substrate
This continuous kiln loads the workpieces to be fired onto base plates and transports them by pushing the base plate with a pusher mechanism at the kiln entrance. Qianjin pusher kilns are continuous kilns that perform firing in a stable kiln temperature and atmosphere, and are widely used primarily in the electronics field and similar fields.
It is well used on alumina powder, zirconia powder, ceramic substrate, magnetic material, target powder, electronic components,advanced ceramic material.
| Item | Unit | QTB gas pusher kiln | ||
| QTB13 meters high temperature | QTB24 meters Single hole double push plates medium temperature | QTB24meters Single hole three push plates medium temperature | ||
| Chamber size | mm | 13000×280×300 | 24000×890×400 | 24000×1300×400 |
| Push plate size | mm | 240×240×50 | 340×340×35 | 340×340×35 |
| Design temperature | ℃ | 1730 | 1350 | 1200 |
| Working temperature | ℃ | ≤1650 | ≤1250 | ≤1100 |
| Number of burners | pcs | 2 | 12 | 16 |
| Number of temperature zones | pcs | 2 | 5 | 5 |
| Temperature uniformity | ℃ | ±5 | ±5 | ±5 |
| Temperature fluctuation in constant temperature zone | ℃ | ±2 | ±2 | ±2 |
| Thermocouple graduation number | B | S | K | |
| Gas source |
Nature gas |
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| Reference gas consumption | m3 | 25 | 40 | 50 |
1. The degree of automation is high, the labor intensity of workers is low, the operating environment has been greatly improved, and the safety protection measures have greatly reduced the possibility of accidents.
2. Compared with the traditional gas-fired kiln, the temperature control accuracy is high, the temperature curve of the whole kiln is easy to adjust, and the adjustment range is large.
3. Compared with the push plate type electric kiln, the kiln chamber of the new gas push plate kiln can be made wider and higher, and the temperature uniformity is good.
4. From the calculation of heat balance, the thermal efficiency of product firing is more than double that of tunnel kiln. Compared with the original electric pusher kiln, the energy cost per unit product can be reduced by 1/2-1/3, and the product yield is also improved. Therefore, the new gas pusher kiln is an energy-saving kiln.
With proven engineering knowledge and more than 20 years' experience we can provide you the right furnace solution.
We will well pack the goods based on the kinds of furnace and customer's requirement.
