Carbonization Sintering Electrical Control System Gas Roller Hearth Kiln
The roller hearth furnace is a type of industrial furnace used for hea-treating material in continuous and index-continuous production processes. The system provides firing conditions that meet customer needs through atmosphere controls for air, N2, O2, N2 + H2, and other gases, as well as precision temperature controls for each of the preheating, firing, and cooling zones. The system contributes to the production of all -solid-state batteries and cathode and anode materials for lithium-ion batteries.
Advanced ceramic materials, high-purity alumina powder, catalysts, magnetic materials, rare earth materials.
The gas roller kiln is a non-standard industrial kiln. Its long-term use temperature can reach 1300°C, and the furnace size, temperature zone layout, furnace material selection, etc. can be customized according to different use processes.
Brief parameters of natural gas double-layer roller kiln
| Item | Specification |
| Length of kiln | 150m |
|
Roller type |
Silicon carbide rolls and high aluminum rolls |
|
Length of preheating |
32m |
| Length of Firing | 68m |
| Length of Cooling zone | 50m |
| Unit length | 2.5m |
|
Kiln width |
2.9m |
| Height of Preheating cooling surface | 1.33m |
| Width of preheating cooling surface | 3.66m |
| Height of cooling surface in firing zone | 2.0m |
| Width of cooling surface in firing zone | 3.94m |
| Firing cycle | 8-24 hours adjustable |
| Rated temperature | 1300℃ |
| heating fuel | Nature gas |
| temperature difference inside the kiln | ±50℃ |
| transfer method |
Helical gear segment transmission |
| Temperature control method | PID intelligent automatic instrument control, can realize fully automatic control + whole process monitoring |
| The centralized electrical control system of the natural gas double-layer roller kiln can monitor the entire production process, including the combustion system of the roller kiln, the transmission system, the operation status of each layer of products in the kiln, etc. | |
The roller kiln is a continuous production line operation kiln. The kiln adopts reasonable segmental production inmechanism, combined with new advanced technology at home and abroad, it is convenient to install and connect on-site, ensuring the accuracy of quality and shortening the production time. Installation time, the use of a double-layer roller kiln is more energy-saving, low energy consumption, high output, small footprint, one roller kiln equals the output of two kilns, mainly for the production and sintering of ceramic products, it is the best choice for large-scale manufacturers.
We will well pack the goods based on the kinds of furnace and customer's requirement.
